Laser Cladding Equipment

Laser Cladding Equipment is a device that uses a laser beam to heat a material such as metal powder or wire to a melting point and melts it, then deposits it on the surface of the workpiece to form a coating. It is mainly used in the manufacture of high-quality, high-performance surface coating, repair parts surface defects and other fields.

 

The Equipment works by using a laser beam with a high energy density to heat materials such as metal powder or wire to the melting point, causing them to melt and deposit on the surface of the workpiece. The power, scanning speed, scanning mode and other parameters of the laser beam can be controlled by adjusting the laser source and scanning system to achieve the desired machining effect.

 

Item	Specification
Laser power	Max. 12 Kw
Cladding speed	Max. 25 m/min
Working area	Customized
Coating thickness	Max. 5 mm
Coating material	metals, ceramics, and composites
Cooling system	high-precision cooling system
Powder feeder rate	up to 4 kg/h
Laser wavelength	1080±10nm
Spot size	2-5mm
Control system	CNC control system
Power supply	3-phase 380V/50Hz

 

 

1、High-power laser system capable of delivering up to 12,000 watts of laser power

2、High-precision scanning system for uniform coating

3、Powder feeder that can deliver a wide range of coating materials

4、CNC control system for precise control over the cladding process

5、Multiple cladding heads for increased efficiency

 

Laser Cladding Equipment is widely used in the engineering application field, mainly used in aerospace, automobile manufacturing and military fields:

 

1. Aerospace field:  improve the performance of the engine parts and service life, improve the whole engine performance, to meet the requirements of flight safety.

 

2. Automobile manufacturing field: improve the performance of automobile engine components, enhance the overall performance of automobile engines, and enhance the service life of automobiles.

 

3. Military industry: improve the performance of military equipment, improve the overall performance of military equipment, and increase the service life of military equipment.

 

 

Project: Repair of ball valve with Laser Cladding Equipment in the oil and gas industry

 

Objective: To improve the performance and durability of a ball valve used in oil and gas applications by laser cladding it with a high-performance material.

Background: Ball valves are critical components in oil and gas pipelines as they control the flow of fluids and gases. However, these valves are subjected to harsh operating conditions, such as high pressure, high temperature, and corrosive environments, which can cause wear and tear on their surfaces. To address this issue, laser cladding can be used to add a layer of material onto the surface of the ball valve to improve its resistance to wear, corrosion, and erosion.

 

Solution: The project involved laser cladding the ball valve with a high-performance material that is suitable for the harsh operating conditions of the oil and gas industry. The laser cladding process used a CO2 laser to deposit a layer of Stellite 6 onto the surface of the ball valve. Stellite 6 is a cobalt-based alloy that has excellent wear and corrosion resistance properties, making it ideal for use in harsh environments.

The laser cladding process was carried out in a controlled environment with a Laser Cladding Equipment to ensure the quality and consistency of the coating. The ball valve was first cleaned and prepped to remove any contaminants from the surface. The laser was then programmed to deposit a layer of Stellite 6 onto the surface of the ball valve using a precise and controlled process.

 

Results: The laser cladding process successfully added a layer of Stellite 6 onto the surface of the ball valve, significantly improving its resistance to wear, corrosion, and erosion. The ball valve was tested in a simulated oil and gas environment and showed a significant increase in its lifespan and performance.

 

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